Plasma Dyne Pro Treating Head MV

PlasmaDyne Pro’s rotating head treats a wider area with atmospheric plasma functionalizing the surface for your application. Numerous treating head options are available.

PlasmaDyne Pro

PlasmaDyne 1000 Shiloh

Above, a PlasmaDyne Pro treating head is attached to a robotic arm. This system is capable of treating challenging part configurations at high line speeds.

Read Plastics Decorating’s Tech Watch article about PlasmaDyne Pro here.

Read Plastics Decorating’s Tech Watch article about PlasmaDyne Pro here.


Give us a call at 1-262-253-6700 to discuss your application.

PlasmaDyne Pro logo

PlasmaDyne Atmospheric Plasma Treatment

We learn that solid, liquid and gas are the three states of matter. However, there is an important, lesser know fourth state of matter, plasma energy, and it’s produced within 3DT’s PlasmaDyne Pro.

PlasmaDyne Pro obliterates adhesion challenges in manufacturing

Bonding problems are pervasive in manufacturing because many materials refuse to bond to other materials as a result of their chemical structure. PlasmaDyne Pro overcomes these manufacturing and decorating challenges.

3DT’s PlasmaDyne Pro generates atmospheric plasma to treat a wide variety of materials and improves the adhesion of ink, paint, and adhesives prior to decoration, coating or the joining of parts.

PlasmaDyne Pro produces a highly ionized plasma air stream that re-structures the chemical properties of material passed under its treating head. The invisibly altered surface is now capable of powerful bonding with another material. Some typical applications include: the improved adhesion of ink to plastic parts, adhering plastic tubing to medical devices and applying glue to automotive rubber seals prior to flocking.

PlasmaDyne Pro is customizable for your unique application. The type and the number of treating heads, line speed, automation and product handling are just some of the ways 3DT can custom-engineer a turn-key system for you.

View our detailed Blog article about 3DT’s PlasmaDyne Pro here from the developing engineer’s point of view.

Micro-clean and activate unresponsive surfaces for long-lasting bonds

3DT’s PlasmaDyne Pro uses atmospheric plasma technology to treat a wide variety of surfaces such as plastics, rubber, glass, metals, paperboard and composites. Plasma is also effective for cleaning surfaces by removing impurities, contaminants, residue, and organic componds.

3DT’s PlasmaDyne Pro produces a virtually voltage-free stream of plasma energy capable of cleaning the surfaces of stainless steel, aluminum, and various alloys for improved adhesion by removing lubricants, coolants, and release agents often used in the  production of metallic components. These substances impair the adhesion in subsequent processes such as gluing, painting, laser welding and over-molding. Once cleaned with the effective and fast PlasmaDyne Pro, surfaces are optimized and functionalized.

Another area where plasma technology is useful is embedded electronics and flexible circuits. Again, non-conductive PlasmaDyne Pro improves the wettability of the plastic film overlay without destroying the delicate circuitry within. Also, it can be used to treat bare circuit boards to improve solder masks and other protective layers.

PlasmaDyne Pro’s features and benefits:

  • Adjustable power level up to 500W to achieve desired treatment levels- turn up the power to raise surface energy on resistant substrates or lower the power for delicate substrates.
  • Color touch display for monitoring all system parameters, including troubleshooting and fault log.
  • Modular power supply for treating heads allows for quick, easy changes to keep production running.
  • Active power correction for highest efficiency and lowest operating cost.
  • Compact design for easy integration into production lines.
  • Plasma technology dramatically enhances bonding while eliminating inefficiencies, product damage.
  • State-of-the-art, solid-state microprocessor circuitry – for more precision and control than previously possible.
  • Treating heads are programmed to operate independently, providing the flexibility for numerous applications.
PlasmaDyne Pro logo

Read More

  • Standard self-contained units with one, two, four or eight treating heads include a compact, long-lasting welded and powder-coated steel cabinet and a control system, front door control panel, side remote connector, high voltage transformer(s), and air supply system for the treating head(s).
  • Fully customizable to meet your unique surface treatment application with up to 20 treating heads.
  • Equipped with flexible power treating range delivering a band of treatment from 3/8″ to 1/2 ” or expanded widths from 5/8″ , 1 1/2″, 2″ or up to 8″ with our rotating and or wide nozzle options.
  • A self-contained air supply system uses a DC, low voltage, self-monitoring air blower to avoid contamination from compressed air that occurs with other systems.
  • Low/high plasma treating level alarm to ensure consistent quality results. The system will stop if treatment is compromised.

PlasmaDyne Pro Advantages for Your Bottom Line-

PlasmaDyne Pro is easy to use, cost-effective to operate, dependable and safe.

  • Ease integration and operation – Requires minimal space, is easily integrated onto a robotic arm or reciprocator and offers intuitive functionality for start to finish productivity.
  • Reduced downtime and maintenance – Combination of minimal elements, and state-of-the-art components means smoother operation and longer system life.
  • Designed for quick application changes – Easy programing and profile adjustments minimize downtime.
  • Environmentally friendly – Eliminates the need for toxic primers and solvents and reduces VOC emissions. Facilitates the use of water-born or UV technology.
  • Workplace safe – Produces no ozone and eliminates the risk of high-voltage shocks and hazards of open flame or chemical treatments.

Read More

Cost-Saving Durability and Flexibility-

Traditional ceramic treating heads lack flexibility, mechanical strength and require higher maintenance. 3DT’s PlasmaDyne Pro’s treating heads are all metal, extremely durable and are securely connected to the transformer via flexible air and HV hoses. With a compactly designed treating head and an all-in-one utility tube, PlasmaDyne Pro requires minimal space and is easily integrated into single or multiple orifice lines.

That means low maintenance and uniform treatment of your conductive, semi-conductive and non-conductive areas. Designed for quick profile changes and product positioning, PlasmaDyne Pro minimizes downtime while producing consistent treatment.

Quotation Request Form

Please fill out the form including as much information as you can to help our team understand your application. We will reply within one business day.

  • Drop files here or
    Max. file size: 50 MB.